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Products - Overview

Neutralization of Solid and Liquid Aerosols using Corona Discharge
The mechanical interaction of particles, especially solid ones, may cause undesirable levels of electrostatic charge. Test dusts must be generated with a high degree of reproducibility for instance when evaluating aerosol separation techniques such as cyclones, filters or impactors. Comparable results can only be obtained at controlled and similar charge levels.The electrostatic aerosol neutraliser EAN 581 from Topas conditions the charge distribution on test dusts as well as other aerosols. Charge equilibrium can be controlled by mixing positive and negative ions in a precise manner.Electrostatic Aerosol Neutralizer EAN 581
  • Controllable generation of ions
  • Separate adjustment of both positive and negative ion sources
  • No radioactive source
  • Easy to integrate into existing filter test systems and other test apparatus
Applications:
  • Effective, controllable aerosol neutralization
  • Particle charging in a definite manner
  • Reproducible evalutation of aerosol separation techniques and filtration efficiencies
  • Quality assurance
  • Fundamental aerosol research

 
Dust Disperser

New: dust disperser for very low mass flows expands the series SAG 410!Dust is defined as a dispersion of fine solid particles in gas. It is often needed for tests, research and quality assurance tasks. For that the particle concentration and the particle size should be known and adjusted. A proven method for metering powder to the disperser is to use a moving toothed belt. The well defined spaces between the teeth ensure a constant and reproducible supply of powder, even at low feed rates. The particle concentration of the output aerosol can easily be adjusted over a wide range by changing the speed of the feed belt.The powder is removed from the belt by an ejector nozzle (similar to DIN ISO 5011).The new designed dust feeder SAG 410/U applies an innovative concept of a rotating stainless steel ring for dosing. By means of the ring very small amounts of powder can be fed, also for poor-flow, cohesive materials.Dust Generator SAG 410
  • Constant and reproducible feed rate over a wide range – suitable for many applications
  • Highly accurate, user-independent metering of the powder
  • Refillable during operation without any effect on the aerosol concentration – ideal for long term studies
  • High concentration even at small flow rates – speeds up testing in low flow applications
  • Easy to clean and change material
  • Simple interchangeable dispersing units allow a single instrument to have an enormous mass output range from 0.05…6000g/hour*
  • Remote control units for both manual or computer control are available
Applications:
  • Filter efficiency measurement
  • Aerosol research
  • Inhalation and toxicology studies
  • Optimization of combustion processes
  • Flow visualisation, LDV and PIV applications
  • Mixing and coating processes
  • Performance, evaluation and calibration of dust samplers and monitors


enhanced dosing range: 6g/h...12kg/h under operating conditions easy refillable   mass flow control by weigh scale optionIn applications where air-floating particles are required such as testing of the separation performance of filter media an aerosol with certain, well-defined characteristic features and stability over a period of time is to be used. If the aerosol is produced from a certain powder the characteristic features of the generated dust will be determined by the powder. Additional characteristic features of the aerosol are achieved by transferring the powder into the air-floating state. The process is divided into two parts: the continuous dosing of the powder mass flow and the dispersing (thinning out) of the powder preferably down to the primary particle size of the material. The dust feeder / dust disperser SAG 420 is a device for generating aerosols by transforming a powdered solid into the air-floating state. Dust Disperser SAG 420

  • Dosing continuity of different dusts over a long period of time
  • Filling during operation possible
  • Mass flow control by weigh scale option
  • Easy and comfortable device control
  • Flexible applicable
  • For filter tests regarding ISO 5011
Applications:
  • Charging of filters, filter media and separators with dust
  • Generation of dust to determine the fractional as well as the total separation efficiency
  • Visualization of air streams

The SAG 440 dust disperser has been especially developed to meet the requirements as defined by the ASHRAE 52.2 and DIN EN779 standards for testing the performance of particulate air filters. Due to the particular physical properties of ASHRAE test dust it was necessary to adapt the instrument to this material. The SAG 440 is particularly suited for feeding / dosing dusts containing a certain proportion of fibres and provides excellent results when producing test dust to check separation efficiencies. Dust Feeder SAG 440
  • Constant and reproducible dosing rate over a wide concentration range makes it suitable for several applications
  • Continuous operation
  • Refillable during operation – ideal for long term tests
  • Optional remote control unit for manual or computer control
Applications:
  • Ideal for testing the separation efficiencies of filters
  • Aerosol preparation for the determination of the filter dust holding capacity according to EN779, ASHRAE 52.2
  • Evaluation and calibration of dust samplers and monitors
 
Liquid Nebulizers / Aerosol Generators

The ATM 210 aerosol generator produces aerosols with known properties in accordance with the guideline VDI 3491. This special model facilitates generation of aerosol into pressurised vessels (up to 10bar). Its design ensures a highly stable particle size distribution and concentration with high reproducibility and a high aerosol output. The generator is suitable for nebulisation of various liquids, e.g. PAO (Emery 3004), DEHS and salt solutions. It can also be used to disperse PSL reference materials.The ATM 210 is designed for use with an external pressurised air supply. Pressure reducer and manometer are so positioned that the nebulizer can be easily and safety operated. The liquid reservoir is arranged inside the chassis of the generator.For safety requirements a protection valve has been added to the liquid reservoir. All fluid components are certified for pressures up to 20 bar. Atomizer Aerosol Generator ATM 210, 210/H
  • Aerosol generation into pressurised vessels up to 10bar
  • Polydisperse aerosol mainly below 1µm (e.g. DEHS)
  • Excellent stable particle size distribution
  • Defined and high particle number concentration

Applications:

  • Testing of HEPA and ULPA filter media
  • Clean room measurements and certification of laminar flow boxes
  • Generation of tracer particle at low flow rates
  • Visualization of flows

Compact stainless steel housing - easy-to-clean Direct connection with mains supply 100..240VAC Higher mass output  Function test at laminar flow boxes (DIN EN 12469), the qualitative test of filters for suspended matter (HEPA and ULPA filters),  and acceptance measurements in clean rooms (according to DIN
EN ISO 14644 and VDI 2083) are a essential necessity for personal security and product safety.Such measurements and checkouts need a suitable test aerosol. Therefore VDI-directive 3491 proposes an aerosol generator for producing a test aerosol with defined characteristics. By high generated particle numbers at a particle size distribution orientated at the Most Penetration Particle Size the the locating of leaks in the system is possible fast and safe. If an oily aerosol substance is used the aerosol generator produces spherical particles mainly in the size range 0,1...0,5µm with a calculable residence time. That does nearly not extra contaminate the filter material.A further range of application for aerosol generators / liquid aerosol nebulizers is calibration of measuring devices and visualization of currents. That enables measurements of local velocities and flow profiles of the tracer particles by means of optical methods.
Atomizer Aerosol Generator ATM 226
  • compact stainless steel housing - suitable for clean room application
  • connection directly to mains supply
  • polydisperse aerosol, mainly <1µm
  • very high permanence of the generated particle size distribution
  • defined and high particle number concentration
  • easy handling, fast ready for use
Applications:
  • testing of HEPA and ULPA filter media
  • acceptance measurements of clean rooms and  safety cabinets
  • generation of tracer particles at low flow rates

Function test at laminar flow boxes (DIN EN 12469), the qualitative test of filters for suspended matter (filter leack test of HEPA and ULPA filters),  and acceptance measurements in clean rooms (according to DIN
EN ISO 14644 and VDI 2083) are a essential necessity for personal security and product safety.Such measurements and checkouts need a suitable test aerosol. Compartment air or ambient air is not qualified for test aerosol because of their undefined and unsteady particle number concentration and unknown particle size distribution. Therefore VDI-directive 3491 proposes an aerosol generator for producing a test aerosol with defined characteristics.With series ATM 220/226 Topas GmbH has developed aerosol generators suiting especially that task.By high generated particle numbers at a particle size distribution orientated at the Most Penetration Particle Size the the locating of leaks in the system is possible fast and safe. If an oily aerosol substance is used the aerosol generator produces spherical particles mainly in the size range 0.1...0.5µm with a calculable residence time. That does nearly not extra contaminate the filter material.A further range of application for aerosol generators is calibration of measuring devices and visualization of currents. That enables measurements of local velocities and flow profiles of the tracer particles by means of optical methods.
Atomizer Aerosol Generator ATM 220
  • polydisperse aerosol, mainly <1µm
  • very high permanence of the generated particle size distribution
  • defined and high particle number concentration
Applications:
  • testing of HEPA and ULPA filter media
  • acceptance measurements of clean rooms and  safety cabinets
  • generation of tracer particles at low flow rates

The aerosol generator ATM 230 produces aerosols with known properties according to the guideline VDI 3491. Its design and technical solution warrants highly constant particle size distribution as well as particle concentration with high reproducibility and a high aerosol output.The generator enables to atomize various liquids, for example PAO (Emery 3004), DEHS, salt solutions, PSL-standards suspensions.The generator is designed as a serial instrument with a external pressure-air supply. Operating controls are so installed, that the instrument can be easily and safely operated. The liquid reservoir is arranged inside the chassis of the ATM 230.For safety requirements a protection valve has been added to. This will open at approximately 0.5 bar and below to avoid pressurizing the liquid reservoir. Atomizer Aerosol Generator ATM 230
  • Polydisperse aerosol mainly below 1 µm
  • Excellent constant particle size distribution
  • Defined and high particle number concentration
  • By varying of nozzle pressure adjusting of particle number concentration in a wide range

Applications:

  • Testing of HEPA and ULPA filter media
  • Clean room measurements and certification of laminar flow boxes
  • Generation of tracer particle at low flow rates
  • Visualization of flows

The aerosol generators ATM 241 and 242 produce aerosols with known properties according to the guideline VDI 3491.
Their designs and technical solutions warrant highly constant particle
size distribution as well as particle concentration with high
reproducibility and a high aerosol output.The generators enable to atomize various liquids, for example PAO (Emery 3004), DEHS, PSL-suspensions, and salt solutions.The
generators are designed as serial instruments with an external
pressure-air supply. Operating controls are so installed, that the
instruments can be easily and safely operated. The liquid reservoirs are arranged inside the chassis of generators.For
safety requirements a protection valve has been added to. This will
open at a certain pressure to avoid pressurizing the liquid
reservoir. Atomizer Aerosol Generator ATM 241, 242
  • Polydisperse aerosol mainly below 1 µm
  • Excellent constant particle size distribution
  • Defined and high particle number concentration
  • By varying of nozzle pressure, number of switched-on nozzles and the aerosol temperature (except for ATM 241) one can adjust both particle production rate and particle size distribution in a wide range
Applications:
  • Generation of tracer particles
  • Verifying measurements in very large clean rooms
  • Test of HEPA and ULPA filter media
The aerosol generator of the ATM 243 series is a special development for testing oil mist separators. Its innovative design is protected by a utility model and the generated aerosols comply with the requirements regarding particle size (1..2µm) and concentrations for testing oil mist separators. The design of this generator ensures a very constant particle size distribution and concentration while at the same time providing a high degree of reproducibility. The device features the possibility to adjust the temperature of the generated aerosols and can be used on a variety of oils. Depending on the type of oil and the pressure of the carrier gas various mass flow rates can be adjusted for a set working temperature. Oil Mist Generator ATM 243
  • Very stable particle size distributions and concentrations
  • Generates polydisperse test aerosol with a mean particle size of 1 .. 2 µm
  • Very high aerosol particle concentration and particle mass flow
  • Adjustable and regulated aerosol temperature
  • Selectively enabling of 1 to 3 nozzles
  • Mass output adjustable via nozzle pressure and nozzle quantity
  • Particle size distribution changeable via nozzle pressure and aerosol temperature
  • Pressure-restistant up to 0.3 bar
Applications:
  • Testing of oil mist separators, for instance with the Topas test rig SPT 140  
  • Capacity tests of filters
  • Research & Development

The condensation aerosol generator series SLG can be used for generation of high-concentration monodisperse aerosols. The aerosol generation principle is based on the controlled heterogeneous condensation acc. to Sinclair-LaMer. Vaporized aerosol material is recondensed in a controlled manner onto small sodium chloride particles serving as condensation nuclei. This forced condensation allows you to obtain a high grade of monodispersity even at high number concentrations.During development of the aerosol generator series SLG great importance has been attached to ist stable operation and ease of use. As a result of both the direct heating of the aerosol material in the saturator and its bypass arrangement particle size can be changed very rapidly.Using di-2-ethyl hexyl sebacate (DEHS) as the aerosol material a particle size range from 0.1µm to 5µm (aerodynamic diameter dae) can be covered with geometric standard deviations sg less than 1.15. This type of aerosol generator is also suitable to produce solid state aerosols from carnauba wax, paraffins or stearic acid e.g.The compact design and clear layout of the aerosol generators guarantee easy operation, simple checking of control parameters and last but not least straightforward maintenance and replacement of the materials used for aerosol generation.The particle size parameters can be monitored continuously inline by means of Topas process aerosol monitor PAM 510.Condensation Aerosol Generator SLG 250
  • Generation of monodisperse aerosols with reproducible adjustable particle size in a wide range
  • Particles are roung and uncharged (electrically neutral)
  • Constant high number concentration and particle size, also in long-running operation
  • Very rapid response to desired changes of particle size (0.1...5µm for DEHS)
  • High number concentrations (106particles/s)
  • Spherical and virtually electrically neutral particles
  • Several particle materials can be used
  • Easy and straight forward instrument operation
Applications:
  • Calibration of particle measuring instruments
  • Aerosol research
  • Filter testing
  • Determination of separation efficiencies
  • Inhalation and toxicology studies
  • Generation of tracer particles
  • Aerosol generator for seeding applications

For various tasks in laboratory and research monodisperse aerosols are required. Aerosol generators of the series SLG 250/270 produce such aerosols with definite properties in a wide range of particle size and concentration as well. The aerosol generation principle is based on the controlled heterogeneous condensation acc. to Sinclair-LaMer.Depending on the choice of the particle material either droplet or solid state aerosols can be generated. The patented innovative concept in combination with state of the art control instruments and regulators guarantees quick and reproducible adjustment of both particle size and concentration.Both parameters of the outlet aerosol can be continuously monitored by the process aerosol monitor series PAM
510. Condensation Aerosol Generator SLG 270
  • Generation of monodisperse aerosols with reproducible adjustable particle size in a wide range
  • Constant high number concentration, also in long-running operation
  • Very rapid and reproducible adjustment of desired particle size (0.1...12µm)
  • With SLG 270 larger particle sizes producible than with SLG 250 by additional patented screen-bypass-unit
  • Spherical and virtually electrically neutral particles
  • Several particle materials can be used
  • Easy and straight forward instrument operation
Applications:
  • Calibration of particle measuring instruments
  • Aerosol research
  • Filter testing
  • Determination of separation efficiencies
  • Inhalation and toxicology studies
  • Generation of tracer particles
  • Aerosol generator for seeding applications
 
Fog Generator / Flow Visualization
 
Aerosol Spectrometer / Particle Counter / Photometer

Advanced Aerosol Spectrometer with Expanded Particle Size Range!The new developed Aerosol Particle Size Spectrometer series LAP 322 is based on optical single-particle measurements by means of scattered light measurement. It provides the determination of aerosol particle size distributions (0.2...40µm) and concentrations. By dint of high number of provided particle size classes a high particle sizing resolution can be realised, as well as a very good classification accuracy (VDI 3867, Sheet 4 and ISO 21501-1). The aerosol spectrometer of series LAP 322 combine sensor, controlled volume flow supply, and signal acquisition in one rugged, handy housing. The included Topas Data Acquisition and Control Software PASWin for standard Windows PCs provides for an easy operability.  Aerosol Particle Size Spectrometer LAP 322
  • Rapid optical measurement of airborne particles – minimal disturbance of aerosol properties
  • Very big dynamic range of particle size : 0.2 ... 40µm (with just one sensor)
  • Wide concentration range (max.104particles/cm3) - ideal for filter testing
  • Optimized measuring zone - no border zone, negligible errors due to laser beam profile
  • High counting efficiency (<50%) already at 0,2µm
  • High sensitivity by use of approved laser diode (long life time:  20'000 hours)
  • Superior resolution by means of multi channel analysis (max. 128 channels)
  • Mobile and flexible -  both sensor and signal acquisition combined in a compact housing
  • No assumption of distribution function – ideal for multi modal distributions
  • Incl. ease of use and comprehensive Windows based control and analysing software PASWin
  • Easy control of Sample Switching Unit (SYS 520) via software PASWin for automated measurement of fractional efficiencies
Applications:
  • Measurement of particle size distributions (spray, dust, powder)
  • Filter testing and characterization
  • Determination of fractional efficiency
  • Indoor air quality
  • Atmospheric research and environmental monitoring
  • Characterization of pharmaceutical aerosols
  • Aerosol research

Topas offers now a complete set for validation of clean rooms and work benches, consisting of:- particle counter,- aerosol generator, - dilution system, and - isokinetic rectangular sampling probe.The particle counter LAP 340 is an device for measuring the number and size of particles in air streams and gaseous media. It is identical in construction with Abacus mobil air and is built by Klotz GmbH on behalf of Topas. The measuring system is suitable for stationary as well as mobile use. The device is especially suitable for clean room applications which enables it to cover a wide particle size range from 0.3 µm to 10 µm and a maximum measurable particle number concentration of 980,000 particles/ft3 (35 particles/cmł). That opens a wide range of measuring tasks. These include monitoring and checking of clean rooms, clean benches, filter facilities in operation rooms, filling facilities in the pharmaceutical industry and separation efficiency tests of filters. 
Clean Room Particle Counter LAP 340
  • Quick instrument setup
  • Portable particle counter for stationary as well as mobile use
  • Automatic calibrating function enables an easy checking and recalibration of the system
  • Connection possibilities for climate sensors (air humidity, temperature, differential pressure, flow velocity)
  • User-friendly software for measuring and archiving
  • Complies with the following standards:
    VDI 2083
    DIN 1946
    DIN 12950 / 12980
    US Federal Standard 209 E
    DIN EN 14644
Applications:
  • Validation and monitoring of Clean rooms and Laminar air flow boxes
  • Emission measurement (e. g. vacuum cleaner testing)
  • Fractional efficiency tests of filters and separators

The Topas Condensation Aerosol Generators series SLG produce monodisperse aerosols. Both particle size and particle concentration to be generated can be quickly adjusted. The Process Aerosol Monitor PAM 510 was developed for realtime measurement of mean particle size as well as particle concentration. The instrument can directly be connected to the outlet in front of the aerosol generator series SLG. This equipment enables an excellent control of the particle size and particle concentration. The system is well suitable for instrument calibration and aerosol research.Process Aerosol Monitor PAM 510
  • Highly innovative instrument for online measurements of aerosols
  • Simultaneous determination of particle size as well as particle number concentration
  • Particle concentration is determined independendly of the refractive index (extinction coefficient)
  • Wide measuring range (104...107Particle/cm3, 0.5...10µm)
  • Serial interface to computer available
Applications:
  • Continuous control of aerosols
  • Monitoring of aerosol generators / aerosol generation


Measuring particles in liquids has become more and more important today for industry and science. In addition to the information about particle size distribution it is often necessary to know the particle number concentration.Determining the mean extinction of the light due to single particles is an efficient optical measuring method to measure the particle size in a wide range.An essential restriction for this method is fixed with the particle concentration. The first aim for the development of this instrument was to find a solution to check clean media. Today there are many more applications for the Counter for Particles in Liquids FAS 362.The Liquid Particle Counter FAS is a measuring instrument which determines the particle size distribution based on the principle of single particle measurement. By means of new solutions this instrument is capable of measuring particle sizes with a high dissolution and good reduction of the systematic measuring deviation. Detecting the extinction at a special angle to the measuring cell (sensor position) reduces the influence of the particle material.The comfortable software PASWin enables easy use of the instrument and it is the basis for flexible application.Particle Counter for Liquids FAS 362
  • Wide concentration range (max. 5000...20'000 Partikel/cmł)*

  • Wide dynamic range range of particle size: (1)2...200µm*
  • Extreme low dependency on particle material by the use of especially developed patented optics
  • Optimally designed sensing volume
  • User configurable size channels
  • Non touching, optical measuring method with quick response
  • No assumption of distribution function - important for multimodal distributions
  • User friendly Windows® software
  • Robust, small dimensions and low weight
  • Flexible sample glas vessel
*depending on applied measuring cell

Options:
  • Control of a micro balance via serial interface for exact concentration determination
  • Pump control for continuous sampling by means of a external pump

Applications:

  • Measurement of particle size distributions as well as concentrations
  • Cleanness / purity analysis
  • Determination of separation efficiencies
  • Flocculation investigations
  • Analysis of biological or bacterial systems

The screw in sensors of series PMP 694 enable the user direct characterisation of flowing polymer melts related to particles or inhomogeneities in the melt in the size range from 20 up to 500µm. In doing so quality reducing impurities (black spots, gels, unmolten granules, gas bubbles, insufficient dispersed additives) are detectable in realtime and inline along or at the outlet of the extruder via laser optical measuring methods.The user-friendly sensors utilise the principle of extinction measurement in single particle mode. That allows a particle size characterisation at low particle concentrations. For this measuring method the melt has to be transparent.Process sensors of the series PMP 694 are applicable for process control and process monitoring at single screw and twin screw extruders for extrusion and injection moulding and also at melt or dope solutions pipes (polymer sythesis, filament spinning) replacing time-consuming offline methods. Process specific measuring cells for sensor adaption can be offered customised and are within the range of services.  The new signal aquisition and control unit in a robust 19" housing shows the executed step towards process-suited measuring device series. Polymer Melt Particle Sensor PMP 694
  • Optical online measuring method
  • Measuring method with low dependency on optical properties of particle material
  • Realtime, contactless
  • Rugged 19”-industry design of combined control PC and signal unit
  • Measurement under process conditions (up to 290°C and 150 bar)
  • Variable by standard sensor screwed port ˝”-20UNF
  • Adaptable to different extruders and polymer processing machines
  • User-friendly control and analysis software PMPWin
  • Signal thresholds and counting rate limits free settable
  • Free configurable alarm output
Applications:
  • Detection of impurities/inomogeneities in polmer melts: black spots, gels, unmolten granules, gas bubbles, insufficient dispersed additives
  • Continuous quality control of extrusion processes
  • Optimisation of process parameters/extrusion conditions and extruder configurations
  • Determination of batch qualities
  • Monitoring of start up phases and foaming processes
  • Check of goods receipt and goods issue


The user-friendly and efficient Particle Analysis Software PMPWin was developed for Polymer Melt Particle Sensors series PMP 694. The software is used for control of sensor functions, acquisition and analysis of raw data from the device, visualisation of raw data and derived parameters, saving of measuring data, print test charts and analysis of former measuring data.Particle Analyzer Software PMPWin
  • Online-analysis of raw data and display during measurement
  • User-definable setting of measuring parameters (single measurements, continuous measurement)
  • Arbitrary trigger thresholds (error levels)
  • Display of count rate diagram for selected thresholds
  • Arbitrary integration time of count rates (trigger threshold exceedings)
  • Printer output, protocol printout at end of measurement
  • Alarm output 1 for sensor plausibility status (detector voltage and detector temperature)
  • Alarm output 2 can be parameterised and set in case of trigger threshold exceedings (good/bad criteria) 
 
Sampling Systems / Aerosol Substances / Dryer
The Diffusion Dryer DDU 570 has been developed mainly as additional equipment for the Atomizer Aerosol Generators series ATM 220 produced by Topas GmbH. The aerosol to be dried is streaming through 3 screen pipes which are surrounded by Silica Gel (desiccant with indicator) serving as drying agent. The Silica Gel causes a very dry atmosphere. The excess moisture in the aerosol moves into the dry environment by the effect of diffusion.Because the aerosol does not get into direct contact with the drying agent only a very low particle loss occurs. DDU Diffusion Dryer DDU 570
  • Only minimal particle loss, because the desiccant and the aerosol are not in direct contact
  • Uncomplicated, but effective working principle (diffusion drying)
  • Desiccant by means of an exsikkator easy to regenerate
Applications:
  • Drying of aqueous aerosols
  • In connection with Atomizer Aerosol Generators Series ATM: Generation of calibration aerosols with aqueous suspensions of reference particles
  • In connection with an atomizer: used for nuclei source of the condensation aerosol generators SLG 250 and SLG 270
The Laser Aerosol Particle Size Spectrometer series LAP can optional  measure two different samples by using the Sample Switching Unit SYS 520. The instrument was especially developed for this application and realizes a quick changing between sample flow I, a flushing routine (HEPA-filter) and sample flow II.Controlling the switching unit is only possible with the aerosol spectrometers series LAP with sample switching option. If you do not have such a LAP 320/U or LAP 321, Topas can install the needed control output in your instrument. By means of extended control and analysis software PASWin or software PAFWin (for filter testing equipments) one is able to switch either manually or automated between the different sample flows.Sample Switching Unit SYS 520
  • Switching between different sampling points
  • Determination of fractional efficiency curves
  • Protection against to high particle loading of the particle measuring device by temporal limitation of sample flow
  • Also sample switching possible at difficult to access positions
  • Purging routine prevents sample falsification in the different sample tubes


In some applications it is necessary to analyse gas in pressure lines or pressure-vessels. Part of it are analyses  of chemical and physical composition and of content of particles of gases. Because of the specifications of common measuring devices that are often not made for sampling from pressure vessels, the use of a suitable sample extraction system is required.Topas developed such a sampling system for pressure lines: SYS 525. For mean pressures up to 8 bar a representative sampling is possible and a pressure uncoupling between measuring point and measuring device is made. The isokinetic taken sample is modified only marginal.The design and configuration of of the sample extraction system complies with requirements of guideline VDI 2083/7.Sampling System for Pressure Lines SYS 525

  • Pressure uncoupling between measuring point and measuring device
  • Isokinetic and isoaxial sampling
  • Battery-operation possible (9-15V)
  • Device display for observation and control of isokinetics
  • 
Circular sampling probes are still being produced and commonly used to fulfill isokinetic flow conditions. Increasingly though, users recognise the advantages of rectangular shaped sampling probes. Topas sampling probes have a rectangular inlet which is gradually reduced to a circular tube connector. The design of the probe is based on the EN ISO 14644, part 3 which defines a maximum width to height ratio of 1:6.The manufacturing process ensures that all internal surfaces are polished to avoid material deposits and thereby falsifying test results. Rectangular Sampling Probe SYS 529

    Exact Scanning over the whole filter area
    The rectangular design enables the scanning of the filter corners too unlike circular probes which inevitably miss some areas.

    Sampling probe designed to EN standard for cleanrooms
    Rectangular sampling probes are compulsory according to DIN EN ISO 14644, part 3, where test procedures for clean room classification are explained. Many users respond by using them.

    Shorter filter testing times
    The scan rate of rectangular probes is lower compared to circular shaped probes due to the lesser height of the probe. The greater width on the other hand reduces the number of runs over the filter area, which enables a shorter filter testing time.

    More accurate sampling
    The circular shape of conventional probes causes a systematic error due to the different scanning times as shown in the figure below. Rectangular shaped sampling probes overcome this problem and lead to an accurate measurement.

    
Di-Ethyl-Hexyl-Sebacat (DEHS) is a no soluble, colourless and odourless liquid which is suitable for producing steady aerosols. The main proportion of droplets generated by aerosol generators series ATM can to be stated in the most penetration particle size (MPPS 0.2...0.3µm). DEHS is a proven aerosol liquid for challenging clean rooms and laminar flow boxes. Also common are DOP and Emery 3004 which are also available on request. The long life time of droplets enables also to use the aerosol for stream visualisation. DEHS evaporates completely after long times. A droplet with a 0.3µm diameter has a life time of 4 hours.Aerosol Liquid for Atomizer DEHS
     
    Sieving Analysis
    The Ultrasonic Disintegrator UDS 751/UP 200S has been developed to serve the purpose of sieving with only one sieve and using the sieved material for more analyses. Ultrasonic can be inserted into fluids with very high power densities (up to 600 W/cm2). The UDS 751 was developed  in close collaboration with Hielscher GmbH. Midyear 2006 it was replaced by the UP 200S that is identical in construction.By means of a disintegrator ultrasonic with high power density (up to 600W/cm2) can be transmitted into liquids. The technical solution helps to perform a lot of tasks in laboratories.Dispersing of suspensions Membrane destroying of cells, bacteria, viruses and tissue in the biological research or medicine Intensify Chemical processes Generating of suspensions Homogenisation of mixtures Intensify the micro-sieving process Cleaning fine-structured textures or small holes of technical constructions Studies of microsieving have shown that in addition to the ultrasonic energy used for the process also the mechanical energy contributes to the microsieving process optimization in the form of horizontal vibrations, applicable by using the electromagnetic sieve vibrator EMS 755.Ultrasonic disintegrator UDS 751/UP 200S

    The ultrasonic desintegrator UDS 751/UP 200S is based on an innovative technical concept with a set of advantages:

    Pro 1:
    The new electronic unit with efficiencies of >90% allows a very compact design. That saves laboritory space because no extra HF-generator and cables are necessary. Both the easy-to-use operating controls and the sample are in the same range of vision. 

    Pro 2:
    The innovative 24-KHz-oscillation system considers in comparison to other 20-kHz-systems the current occupational medicinical cognitions that are supported by expert opinion of Technical Inspection Agency (TÜV). It is well below the human hearing threshold level and avoids that hear-sensitive persons get affected by ultra sonic waves.

    Pro 3:
    The realized technical concept guarantees highest reliability, no-load and short-circuit safety, a save operation and accurate compliance with adjusted amplitude under all practical conditions. That applies for a wide range of sonotrodes even if by cavitation mechanical wear occurs. By the used sonotrodes material a long service life is assured.

    Pro 4:
    A new kind of frequency scanning allows a perfect start of sonotrode oscillation even if there has been an extreme wear by cavitation after long working hours.

    Pro 5:
    The sonotrodes can be changed fast and easy. The device is protected against splash water from below.

    Peripheral devices for sieving are commonly used to supply the energy necessary for the separation process. The use of electromagnetically created vibrations is typical for this. Studies of microsieving have shown that in addition to the ultrasonic energy used for the process also the mechanical energy contributes to the microsieving process optimization in the form of horizontal vibrations. For this purpose Topas GmbH has developed the Electromagnetic Sieve Vibrator EMS 755. One important feature of this development was the simplicity of changing the sieves. At the stand the device can easily be positioned at any distance to the ground. It is possible to use additional energy e.g. ultrasonic energy with the Ultrasonic Desintegrator UDS 751/UPS200S which can be mounted onto the stand too. Furthermore the EMS 755 can easily be used together with a standard wire cloth sieve to disperse dry powder systems (bulk analysis).Electromagnetic Sieve Vibrator EMS 755
    • Decreasing time of sieving especially for particle sizes below 5µm 
    • Analysis of large sample volumes
    • No dependency on optical properties
    • Improved accuracy and reproducibility
    • Increasing separation efficiency  
    • Easy to use
    • Low-cost - inexpensive in comparison to optical particle sizing instruments

     
    Sedimentation Analysis
    The sedimentometer USS 791 operating principle is based on an internationally recognised standard method to characterise the graining of electro-corundum and silicon carbide. The measurements result in parameters of the particle size distribution of the material in micrograins: DIN ISO 8486-2 and FEPA-standards 43-D-T3.The data logging is fully automated. A light barrier system automatically follows the altering height of material in the collection tube. This increase over time is evaluated and converted to a particle size distribution with the included software by applying Stokes%u2019 Law. The data are initially stored in an internal memory and can then be downloaded with an external computer. The output of the data is in file format or in a brief report. The USS 790 is an non-automated sedimentometer also available at Topas.All parts of the sedimentometers are made in the glass workshop at Topas. User defined modifcations and spare parts are possible without any problems. Further application fields of the device are quality assurance, science and education. US-Sedimentometer USS 791
    • Sedimentation analysis acc. to ISO 8486-2, ISO 6344-3, FEPA 43-D-T3 and FEPA 42-D-T3
    • Fully automated analysis with minimal operator input
    • User friendly Software (USSWin) enables visualisation, processing and storing of measured data
    • Instrument has standard serial interfaces

    Applikationen:

    • For characterisation of particle properties of electro-corundum and silicon carbide: to determine particle size distributions of these materials.
    • This method is part of the FEPA-Standard 43-D, which defines properties for electro-corundum and silicon carbide in coated abrasives, part 3 testing of P240 to P2500
    • And also the FEPA-Standards 42-D for conventional abrasives, part 3 testing of F230 to F1200
    • Sedimentation analyses in other areas of quality assurance
    • Research institutes and universities
    The US sedimentometer applies an internationally standardized method for the characterization of grain sizes in emery of aluminium oxide or silicon carbide, both used for carrier-backed abrasive means. The method allows determining the particle size distribution of the materials for micro grainings from F230 to F1200. The test specifications are constituents of the standards DIN ISO 8486-2 and FEPA 43-D-T3.Further applications for the USS 790 are sedimentation analyses in other fields of quality assurance as well as demonstration of the sedimentation process in education and research.(Topas GmbH also offers the US sedimentometer USS791 for comfortable automated sedimentation analysis.)US-Sedimentometer USS 790
    • The design configuration is based on the requirements of the standards DIN ISO 8486-2 as well as FEPA 43-D-T3
    • Sedimentation analysis in other fields of quality assurance
    • Training demonstration of sedimentation analysis
    Features:The sedimentometer-software USSWin is designed for processing measurements with Topas-US-sedimentometer USS 791. The grain size determination of grit P240 to P1200 is carried out by sedimentation analysis by means of a US-sedimentometer. The measuring principle is based on determining the time necessary for sedimentation of defined sample volumina in a collecting tube. For calculation of theoretical  grain diameters Stoke's law is used.USSWin is a user-friendly software, able to communicate with one or more Topas-US-sedimentometers. The program incorporates managment of device parameters and particle standards, takeover and analysis of raw data from other devices or saved measurement data as well as comfortable print outs of test charts.Software for US-Sedimentometer USSWin

    For determining of grain size distribution following parameters are evaluated:

    • size of first grain that reaches the bottom (only for P-standards)
    • grain size for that time where 3% of the sample volume are deposited
    • mean grain size for that time where 50% of the sample volume are deposited
    • mean grain size for that time where  95% of the sample volume are deposited
     
    Filter Testing Systems / Separator Test Stands
    
Newly Developed Filter Media Test Stand!Performance of filter media is essentially defined by parameters such as differential pressure, gravimetric filtration efficiency and dust holding capacity. The Topas Manual Filter Media Test Rig MBP 116 can be applied to determine these filter parameters at flat sheet materials. This test rig has been designed as universal testing equipment. It combines a simple and robust setup with a manual and therefore cost efficient handling and operation. Manual Dusting Test Rig MBP 116
    • Reliable timesaving testing of gravimetric filter efficiency, dust holding capacity, differential pressure and fractional filter efficiency
    • Simple operation in combination with a robust, space saving design, modular setup (benchtop model)
    • Holders for test filter and backup filter separately removable, weighable without filter removal 
    • Adjustable flow rate from 0.5..15.5 mł/h, steps of 0.5 mł/h
    • Backup filter for protection of the flow rate unit in case of a filter breakthrough
    • Integrated solid aerosol generator SAG 410/U (new development of Topas) for smallest feeding rates starting at approx. 70 mg/h
    • Port to connect a vacuum cleaner
    • Customized test rig specification
    Applications:
    • Quality assurance of flat sheet filter media in terms of a final clearance and a receiving inspection
    • Performance testing of filter materials during research and development stage
    
Testing of filter media ...is important for the development and optimization of filter materials as well as for quality assurance during the production process.Differential pressure drop, particle size dependent filtration efficiency and dust loading capacity are of most interest for filter media characterization. For these tasks Topas developed the series AFC filter media test system which facilitates filter tests in accordance to guideline VDI 3926-II and ASTM D6830-02, but can also used for test acc. to other international standards. Dust loading tests and dust capacity tests in accordance with the general requirements of EN 779, VDI 3926-II, DIN 71460-I and ISO 11 155-1 can be performed in small scale.    Due to its compact and lightweight design this test rig can be used in the laboratory. Only single-phase mains power and compressed air are needed to run filter tests.  The Topas control and data acquisition software PAFWin runs under Windows on a standard PC. Test Rig for Cleanable Filter Media acc. to VDI 3926 AFC 131
    Following test procedures and test standards are supported by the control and data acquisition software PAFWin
    • Differential pressure test
    • Dust loading capacity
    • VDI 3926-II:2004
    • DIN 71460-1
    • ISO 11 155-1
    Applications:
    • Determination of fractional separation efficiency, dust loading capacity and differential pressure drop of filter media
    • Filter tests for cleanable filter acc. to VDI 3926-II
    • Filter tests based on other standards
      • air cleaning filters EN 779
      • cabin air filters ISO 11155-I
    • Development and optimization of filter media
    • Quality assurance measurements
    
Since 1995 Topas GmbH has been developing, manufacturing, and installing test rigs conforming to standards and user-defined ones for performing gas adsorption tests and scientific work at filter media or filter elements. Here quantification of adsorption capacity and desorption characteristics stand to the fore. Realisation of the test rig ALF 114 and test procedures are in line with the guidelines of EN 779 (ASHRAE 52.2). As well as test duct and all other gas tubings are stainless steel. Filter elements of different designs are placed in the test duct by means of a filter adaptor. Dosing of gases out of pressure vessels is controlled via mass flow controllers. Liquid test substances are fed with the aid of a novel evaporation dosiing unit. Both kind of dosing allow to feed physically defined amounts of gas. For collecting gas during filter change acts an exhaust air system. Air filter test rig acc. to EN 779 ALF 114
    • Measurements according to both standards EN 779 and ASHRAE 52.2
    • Rotatable duct sections
    • Universal filter holding system
    • Online weighing of dust feeder
    • Additional AC test dust feeder available
    • High grade of automation, mostly automated test runs with complete operator guiding through all tests, data handling and protocols
    • Safety functions realized in a PLC

    
For several years Topas has been developing and installing filter test rigs for assessing the performance of cabin air filters in industrial and research applications. With the Gas Adsorption Filter Test  Rig PAF 112 from Topas fractional filtration efficiency is measured while the filter is continuously loaded with dust at constant air flowrate and the increase in pressure drop across the filter is monitored to establish the loading capacity. Both the necessary test rig and the test procedure are according to and completly described in the standards DIN 71460-1 and ISO 11155-1 . Test acc. to standards DIN 71460-2 and ISO 11155-2 can be carried out using Topas test rig PAF 112.For filter tests both acc. to standards DIN 71460-1, ISO 11155-1 and DIN 71460-2, ISO 11155-2 Topas has designed filter test rig PAF 113 combining all features of test rigs PAF 111 and PAF 112. Cabin Air Filter Test Rig DIN 71460-1 (Particle Filtration) PAF 111
    • Operator is guided through test routines
    • Modular system
    • Versatile
    • State of the art

    Control Software PAFWin

    • Automatic test procedures in accordance with issued standards
    • Manual control for service, calibration procedures and research
    • Data monitor for long term investigations
    • Sample and tests database
    • Test dusts database
    • Data presentation and statistical calculations
    • Data copy & paste, dynamic data exchange DDE

    
Since 1995 Topas has been developing test stands for measuring the adsorption capacity or desorption behaviour of adsorptive filters. The design of the test stand, the test procedure and data aquisition have been based on the DIN 71460-2 and ISO 11155-2 standard .The test section and associated ductwork are fabricated from stainless steel. Different sizes of filter media samples and elements can be tested and are mounted in a special adapter.  A window in front of the test section allows visual observation of the sample during the test. A pair of mass flow controllers is used for metering gaseous components from gas cylinders and a new, sophisticated, dosing unit for liquid gas components has been developed specifically for this application. This is based on evaporation of a droplet spray atomized by means of a two-stream nozzle fed from a µl-dosing pump. The gas concentration can be measured downstream of the filter. An exhaust system by-passing the test channel facilitates maintaining a very stable gas dosing.Test acc. to standards DIN 71460-1 and ISO 11155-1 can be carried out using Topas test rig PAF 111.For filter tests both acc. to standards DIN 71460-1, ISO 11155-1 and DIN 71460-2, ISO 11155-2 Topas has designed filter test rig PAF 113 (to be seen on adjoining picture) combining all features of test rigs PAF 111 and PAF 112. Cabin Air Filter Test Rig according to DIN 71 460-2 (Gaseous Adsorption Test of Filters) PAF 112
    • Operator is guided through test routines
    • Modular system
    • Versatile
    • State of the art

    Control software PAFWin

    • Automatic test procedures in accordance with issued standards
    • Manual control for service, calibration procedures and research applications
    • Data monitor for long term investigations
    • Sample and test data base
    • Test dust and test gases data base
    • Data analysis and statistical calculations
    • Data copy & paste, Dynamic Data Exchange DDE

    
The Automated Filter Scanner test system AFS150 is designed to meet the requirements of testing air filters according to EN1822-4 (leackage test) and EN 1822-5 (separation efficiency test) with a high grade of automatisation. Main components of the test rig are:
Air flow system with flow rate measurement and inlet filter 
Filter holder cabinet 
Upstream particle instrumentation (aerosol generator Topas ATM, particle counter with dilution system Topas DIL 550) 
Scanning traverse with downstream sampling probe, particle counter (optional air velocity probe) 
Electrics, PLC control and Windows software 
Manual Filter Scanner AFS 152Depending on dimensions of filters under control, lot size, personal 
resources, and further conditions at the customer side the appropriate 
version of filter testing system can be chosen: The Adapter Filter Holder of AFS 150 consists of a testing chamber, in which the filter gets clamped against an adapter plate. Changeover to an other filter size only needs a change of the adapter plate. Handling
of big filter dimensions is considerably facilitated by rolls that 
allow easy slide of the sample filter into the testing chamber.The Universal Filter Holder of AFS 151 features the maximum flexibility for all filter dimensions. The
unique selling point of the AFS 151 is its very fast changeover beacuse
of a continuously size adjustability for different filter sizes in the 
range: 305 x 305 x 30 mm to 1830 x 1220 x 300 mm (B x H x T).The Manual Filter Scanner of AFS 152
can be integrated into existing leackage testing systems subsequently. 
The sampling probe is moved manually over the whole filter or the 
sections under control. By means of a particle counter the leackege 
detection is carried out. This method provides more certainty and 
accuracy than alternatively used methods. The user-friendly software, 
available for all scanner versions, determines and records the clean gas
particle concentration, coordinates of sampling probe and scanning 
velocity. Optional accessory is the filter media tester AFS 153 for testing of flat sheet filter media according to EN 1822-3.
Test Stand acc. to EN 1822-4 and -5 for High Efficiency Air Filters AFS 150
  • constant test conditions acc. to guideline EN 1822-4 by automated test procedure
  • effektive testing of bigger quantities
  • automatic issue of a test report as quality assurance during filter production process - also available for cost-effective test rig version with manual test
  • flexible use for varying filter dimensions
  • costumer-specific data reports/ test reports possible 
  • easy-to-use control and data acquisition software AFS150Win
  • 
The ABP 115 filter test rig performs tests according to guideline ISO 5011 (test of inlet air cleaners). Results are: Differential pressure related to air flow rate Druckverlust über dem Filter, Dust loading capacity (related to differential pressure increase, e.g. 20 hPa), Gravimetric efficiency, Differential pressure of filter.Considering new discussions on additions to the standard also  Particle measurement, Downstream dust concentration , Fractional efficiency, Water testscan be done. The filter element will be mounted in the filter housing and connected to the filter test system. The ambient air will be sucked in at desired flow rates and the dust feeder disperses the test dust. Differential pressure increase and separation efficiency will be obtained.Motor Intake Air Filter (acc. ISO 5011) ABP 115
    • Mass flow control of dust dosing
    • Precise flow rate measurement
    • Powerful dust disperser unit (SAG 420)
    • Many Components to be chosen according the needs
    • High grade of automation, mostly automated test runs with complete operator guiding, data handling and protocols

    With test rigs of series DHP 145 it is possible to test tightness against over and low-pressure of components of different dimensions and shapes. The leak rate is determined depending on pressure.The test rig is working at test air temperatures from -40°C up to 120°C. A heat exchanger protects the measurement instrumentation against damages because of too low or high temperatures during low pressure operation.For external connection the test rig has a test air adapter, a pressure measurement port as well as a temperature sensor which have to be connected with the test sample.All connecting lines are 2m long so that the sample can be in a climatic chamber during the test. The whole inscpection process is carried out primarily automatic and is controlled by means of the PC-based software DHPWin.Test System for Leak Test DHP 145
  • Test pressure is measured directly at test sample
  • Tests with over and low-pressure possible (pressure and suction mode)
  • Big temperature range of applicable test air
  • By means of cascading of several laminar flow elements wide volume flow range
  • Compact design
  • Mobile - easy to move by lockable weels
  • Easy handling supported by computer-controlled test procedure
  • Comfortable data analysis under Windows
  • Since year 2000 Topas in connection with SLG Hartmannsdorf has been developing and installing filter test rigs for testing vacuum cleaners in accordance with EN 60312 issues. There emission rate is measured with optical particle counter while vacuum cleaner is fed with 550mg/mł mass concentration at device specific flowrate. Both the basic input/output system with test rig control and data acquisition software and particle instruments are provided by Topas. Emission Test for Vacuum Cleaners according to EN 60312 VCT 121
    • Manual test rig control and operation
    • Automated emission test, data evaluation according to EN60312 (2000 | 2003), IEC 60312
    • Customized testing procedure on request
    • Particle counter supported:
      Abakus, Klotz
      APS3320/1, TSI
      LAP321, Topas
      HR5230, Hiac Royco
    
Topas GmbH, a well known manufacturer of aerosol particle instruments, developed the Oil Separator Test Rig SPT 140. This test rig is designed for automated testing procedures in order to obtain results regarding flow regimes and gravimetric and fractional particle removal efficiency. Crankcase ventilation systems are using oil separators in order to reduce oil consumption and even more important nowadays to reduce final emission rates of the engine. Catalysts can also be adversely affected by burned oil residuals in the exhaust. Crankcase ventilation systems CCV are optimized by measurements of: fractional particle removal efficiencydischarge curve (pressure and volume flow) pressure regulation curve  leakage at engine test benches. An increasing number of oil separator manufacturers are now using special test benches to study the performance and to optimize separators design by simulating the above parameters. The sample is tested in over and under pressure mode with an especially conditioned aerosol (mass flow rate, temperature). The environment of the sample is tempered as well. The separated and passed oil is measured depending on volume flow rate. The measurement is done gravimetric with an absolute filter. The oil mass leaked from the separator is detected online. Likewise the leakage of the oil drain can be measured. The test rig simulates typical application of oil mist separators. Recording the pressure regulation curve is made by measuring the "pressure in the crankcase ventilation system " versus "air intake pressure" at several volume flow rates.The fractional particle removal efficiency has also become an important parameter in recent studies. Test Rig for Crankcase Ventilation Systems / Oil Mist Separators SPT 140
    • Compact test bench
    • Wide range of flow rate
    • Sample holder adjustable for different sample dimension
    • Heated oil mist generator (maximum 120°C)
    • Closed loop system for different pressure regimes
    • Possibility of opening up the secured testing channel
    • Aerosol Generator ATM 243 also utilizable without SPT 140
    • Software guided testing procedure
    • Windows test rig control and data acquisition software
    • Precise flow rate measurement

     
    Blow-by Measurements
    
New Development!The Process Aerosol Photometer Topas PAP 610 was developed for in-situ-concentration measurement of blow-by aerosols. This measuring instrument is an addition to the Gravimetric Measurement System  GMS 141  which is also provided by Topas. The GMS 141 is used for calibrating the PAP 610. Prozess Aerosol Photometer PAP 610
    • High time-resolution transmittance measurement with 2 wavelengths
    • Temperature compensation of electronic assembly
    • Simple cleaning of process windows
    • Heatable measurement chamber (maximum temperature limited by a safety temperature limiter)
    • Seals of FKM/FPM (oil- and temperature-resistant)
    • Windows software PAPWin for calibration, configuration and data acquisition
    Applications:
    • Transmittance measurement of oil aerosol for crank case ventilation in combustion engines
    • Concentration monitoring of aerosol generators on oil mist test stands (SPT 140)
    • In-line monitoring of aerosol separators
    • Particle size monitoring for submicron aerosols


    
New Development!The PAP 612 is a combined in-line extinction and scattered-light photometer (ES) with double-running test sections and two wavelengths, which can operate in over- or underpressure. The device is primarily designed for investigations of crankcase ventilation of combustion engines. Thus it should support the development and testing of filter systems. Due to its compact design, its use is conceivable on test rigs for engines, on swivelling test rigs, under lab conditions as well as for test drives in field use.Prozessaerosolphotometer PAP 612

    • Transmission and scattered-light measurements of 2 wavelength with high time resolution
    • Low uncertainty of measurement through two different measuring lengths
    • Compact design for the use at laboratory, engine and tilt test stands and for field use
    • Operation in over- and underpressure
    • Use for aerosols and suspensions
    • Windows software PAPWin for calibration, configuration and data acquisition
    Applications:
    • Detection of unwanted fluids in pipe systems for gas transport (e.g. gushes of oil or detection of condensation)
    • In-line characterisation and concentration monitoring of blow-by aerosols
    • Concentration measurements in aerosols, suspensions and emulsions
    • Determination of particle sizes of monodisperse submicron aerosols
    
New Development!Decrease of oil consumption as well as reduced component abrasion is of utmost importance to help realize sophisticated exhaust standards for piston engines. Oil mist separators are basic components of a crank case ventilation system. They will be benchmarked after differential pressure and oil flow. The Topas gravimetric measurement system GMS 141 allows the comfortable detection of oil content in blow-by after oil mist separators with a filter blank sheet or filter cartridge directly on engines or engine test stands.The measuring device combines a simple and rugged assembly with an economic low-cost manual application and handling. The device is controlled via visualisation in a web browser.Gravimetric Measurement System GMS 141
    • Time-saving reproducible detection of oil content after oil mist separator in blow-by of combustion engines
    • Installation of two different absolute filters possible. Selection by flow rate and  filter charging:
      • Filter blank sheet with 110 mm diameter or
      • Filter cartridge with 65 mm diameter, L = 93 mm
    • Two independent sections: bypass and measuring. Running up to the working point over bypass section and measuring over measuring section. Prevention of undesirable filter charging.
    • Switching between both sections with pneumatic ball valves;
      feature: manual or automatic switching (by default time or differential pressure)
    • Heatable absolute filter box in order to avoid condensation (up to 110 °C)
    • Display for differential pressure at absolute ­filter (information about filter charging)
    • Display for blow-by-temperature and absolute filter temperature
    • Convenient device control with web browser
    • Easy to use, rugged, space-saving design
    Applications:
    • Gravimetric benchmark of oil mist separators for crank case ventilations in combustion engines by analytical determination of the blow%u2011by oil content
    • Calibration of aerosol generators

     
    Control and Data Acquisition for Devices and Test Stands
    
International Standards (ISO 14644, DIN 2083, EU GMP)
describe qualification and validation measurements in clean rooms in different areas of 
pharmaceutical and microelectronic industry, but also in hospitals, 
pharmacies and at  cytostatics work benches. CRQWin is
developed as extension of PASWin to support standards ISO 14644 and DIN 2083. All necessary data will be captured,
displayed and storaged as file.The following
qualification measurements are supported:  - Collection
of performance data (volume flow rate, air velocity)  - Filter
integrity test  - Determining
of clean room classes  - Recovery
test  - Collection of environmental data (temperature, humidity, pressure)
The
structures of clean rooms and flow boxes are clearly represented in tree view and as graphic.The
application
supports simultaneous
usage of more than one particle counter on different measurement points.
That enables continuous particle measurement of raw gas and clean gas 
during filter integrity testing.The results
of each measurement will be stored and displayed related to their 
environment. These can be carried over to MS Excel, as well as printed 
in MS Word.The
measurement can be paused at any time and be continued later on. An once designed
structure can be saved and be used as template for further measurements.PASWin
functionality can be used for deep analysis of measurement
results. So it is possible to record all measurements with the data 
logger and to analyse them afterwards with the preset parameters.
CRQWin - Program for Clean Room Qualification Measurements CRQWin
    • Direct data transfer to particle counter via cable (RS232/485, USB) or wireless connection (bluetooth, WLAN)
    • Simultaneous measurement with 2 or more particle counters
    • Realtime measuring data recording, analysis and plotting
    • Multitasking capable Windows-application
    • Can be continuously validated beginning from protocol printouts or display of particle counter up to evaluation tables by means of Excel spreadsheet
    • In case of using the own protocol printout the data is consistently not modifiable, consistently verifiable.
    • Internal calculation of statistical parameters (mean values, confidence interval)
    • Free configurable time intervals (stabilisation, sampling/measuring and pause times, repeated measurements)
    • Interface for MS Office (Word, Excel) via dynamic data exchange (DDE) for automated assembly of entire protocols including possibility of formating/adding of own photos (flow visualisation, problem etc.)
    
Functions:OPQWin is a special extension of Topas software PASWin for applying guidelines SWKI 99-3, DIN 1946-4:2008 Room Air Technology – Part 4: Room Air Conditioning Equipment in Buildings and Rooms of Public Health Sector, Appendix C, Protection Grade Measurement. Topas offers for applying the mentioned protection grade measurement an powerful Aerosol Dilution and Distribution System, equipped with 6 aerosol outlets (ADD 536), complying with the standard.Based on measurement data from a particle counter (e.g. Topas LAP 340) delivered to the software the user is guided step by step through all procedures. At the end of the validation there is a protection grade determined for the OP-room  and a stated in the issued protocol. All data of a whole measurement are stored in a data file for filing reasons. These can be opened by means of OPQWin. Software for Validation of OP-Rooms - Protection Grade Measurement - OPQWin

    The Measurement Procedure is subdivided into the following steps:

    1.    Preparation:

    a.    Checking of hardware completeness
    b.    Input of all relevant data for measurement that are saved and appear on the protocol later
    c.    Positioning of all model sources and aerosol outlets in the protection area

    2.    Initial operation:

    a.    Initial operation of aerosol system
    b.    Zero reference measurement (optional)
    c.    Adjustment of the aerosol system to reference source strength
    d.    Execution of a source strength measurement that is used as reference point for the complete measurement
    e.    Determination of protection area (manually)

    3.    External loading input:

    a.    Zero reference measurement (optional)
    b.    Measurement of all measurement points defined in the standard under external loading input


    4.    Internal loading input:

    a.    Zero reference measurement (optional)
    b.    Measurement of all measurement points defined in the standard under internal loading input

    5.    Data interpretation

    a.    Measurement is finished
    b.    Protection grade of the OP-room is determined
    c.    Protocol is displayed

    
Extended Functionality - New Functions Compared to Version 3.1: Backup-function selectable for automatically saving of measuring data after measurement end  Detailed presentation of each PSD at data logger window Transient presentation  of PSD progress in data logger window Enhanced display of device status like concentration level, measuring status, error messages Extended scale of statistical parameters of PSD in statistics window PSD measured with one module can be used in other modules/windows (statistics, data logger, fractional efficiency) Improved adjustment of measurement procedure for fractional efficienciesFeatures:Data logger function for continuous data recording  Concept of dynamic link libraries (DLL) = integration of other particle measuring devices Extensive device testing and status functions The Particle Analyzing Software PASWin has been developed for Windows 2000/NT/XP and analyzes particle size distributions of dispersed materials in liquids and gases.  The comfortable software supports several particle measuring devices: Laser Aerosol Particle Spectrometers of series LAP 320 to 322 Clean room particle counter series LAP 340 Particle Analysis Systems for Liquids of series FAS 362  Other particle measuring devices of external manufacturers By means of the calculation base and calibration functions it is possible to determine various particle size distributions and their integral parameters. The won information can be displayed graphically (monitor, printer) or tabularly (monitor, printer, data file). Particle Analyzer Software PASWin 3.2
    
Features:PAFWin is a user-friendly and considerably self explaining software for test rig control and data acquisition, especially for filter test rigs . It runs under Windows platforms like Windows XP/2000 and visualizes the test rig as well as the running test in realtime. For a lot of specific instruments like aerosol generators, particle sizer/counter, gas analyzer, gas dosing systems particular software components are available. Performing test rig validation is supported by several Excel spreadsheets.Most of the filter test rigs offered by Topas GmbH (PAF, AFC, VCT) can be controlled by means of PAFWin.Test Rig Control Software PAFWin
    • Automatic test procedures according to instructions as given by existing standards and guidelines
    • Manual control of single test rig components for calibration, service and research tasks
    • Datalogger for long-term investigations
    • Filter sample and types data base
    • Test dust and test gas database
    • Graphics, tables for data presentation and statistical functions
    • Clip board functions, Dynamic Data Transfer to Excel spreadsheets
    • English and German language
    • Extensive Online help and user manual

     
    Special Developments
     
    Aerosol Diluter
    
Compact stainless steel housing – easy-to-clean Mobil use by battery-operation (optional also wall power supply) Enhanced service life The main application of the dilution system DIL 554  is in the verification of test aerosols for testing clean rooms. Guideline EN ISO 14644, Part 3 defines the necessity of appropriate dilution systems when using test aerosols for verification. According to standard VDI 2083 for testing clean rooms and work benches it is compulsory to carry out measurements with increased concentrations in the incoming aerosol. Optical particle counters have a physical limit up to which concentration they work accurately. Is this concentration exceeded errors will inevitably occur. By using the dilutor DIL 554 upstream of a particle counter, e.g. LAP 340, a dilution factor of up to 100 can be achieved. Thereby particle concentrations of >106 particles per cf (1cf = 28,3l) can be reduced to 104cf –1. This will put the particle concentration well within the range of standard particle counters.In the event that higher dilution ratios are needed the diluters of series DIL can be cascaded easily.The applied operating principle is based on the removal of particles from the aerosol according to the adjusted dilution factor. The particle size distribution will remain unchanged. The instrument is easy to handle and safe to operate. Using a battery as a power source and the compact design enable flexible use. Dilution System for Aerosols DIL 554
    • Designed for mobile use (no auxiliary pressurized air and additional exhaust needed)
    • Battery-operated with status indicator, 110...240VDC power supply optional
    • Closed system - no additional air necessary, no generation of excessive aerosol
    • Straight-path flow duct of aerosol guarantees minimal deposition also for coarse particles
    • Constant and reproducible aerosol dilution even under changing operation conditions
    • Continuous control and display of actual dilution ratio
    • Long term lifetime and reliability, minimum maintainance required
    • Precise operation in both over and under pressure mode
    • Dilution ratio of 1:100 at total flow rate of 28,3l/min 
    • Modifications to user defined requirements (flow rates, dilution ratio) available
    • Along with a particle counter self-priming system 

    Applications:

    • Validation of laminar air flow boxes/benches and clean room/environments
    • Evaluation of filtration efficiency
    • Measurement of highly concentrated aerosols
    • Basic aerosol research
    
The dilution system DIL550 is designed to accurately dilute aerosols to produce a defined particle concentration and carry out certain measuring tasks. The main application of the dilution system DIL550 is in the verification of test aerosols for testing clean rooms. EN ISO 14644, Part 3 defines the necessity of appropriate dilution systems when using test aerosols for verification. According to standard VDI 2083 for testing clean rooms and work benches it is compulsory to carry out measurements with increased concentrations in the incoming aerosol. Needless to say, a huge number of further applications can be covered with the dilution system DIL 550, e.g. laminar flow boxes, work benches etc. Optical particle counters, e.g. the LAP 340, have a physical limit up to which concentration they work accurately. Is this concentration exceeded errors will inevitably occur. By using the dilutor DIL550 upstream of a particle counter a dilution factor of up to 100 can be achieved. Thereby particle concentrations of >106 Particles per cf (1cf = 28,3l) can be reduced to 104cf–1. This will put the particle concentration well within the range of standard particle counters.In the event that higher dilution ratios are needed the diluters of series DIL can be cascaded easily.Dilution System for Aerosols DIL 550
    • Constant and reproducible aerosol dilution even under changing operation conditions
    • Continuous control and display of actual dilution ratio
    • By default aerosol dilution ratio of 1:100 at 28,3l/min intake flow rate of a particle counter
    • Designed for mobile use (no auxiliary pressurized air and additional exhaust needed)
    • Long term lifetime and reliability, minimum maintainance required
    • Precise operation in both over and under pressure mode
    • Modifications to user defined requirements (flow rates, dilution ratio) available
    • In combination with particle counters self-priming system

    Dilution systems of series DIL can easily be cascaded in order to achieve higher dilution ratios. For instance by cascading a 1:100 and a 1:10 dilution systeme one gets an overall dilution ratio of 1:1000.

    Applications:

    • Validation of laminar air flow boxes/benches and clean room/environments
    • Evaluation of filtration efficiency
    • Measurement of highly concentrated aerosols
    • Basic aerosol research
    
The Dynamic Dilution System DDS 560 is designed to definitely and reproducibly dilute aerosols according EN ISO 14644 part 3 with possibility to adjust the dilution factor. The adjusted dilution factor is shown on a display. On the basis of this principle particles are removed from the sample according to the chosen and displayed dilution ratio. The particle size distribution will remain unchanged.Optical particle counters show a maximum measurable aerosol concentration due to their operating principle. If this limit is exceeded major errors cannot be excluded, for example because of coincidence. In case of clean room testing or laminar flow box testing according to VDI 2083 measurements of high upstream concentrations are stipulated. Conventional clean room particle counters are unable to measure at such high concentrations.By placing the dynamic dilutor DDS 560 before a particle measuring device, e.g. the LAP
322, the aerosol concentration can be reduced by a factor selected by the user. Thus, the required upstream concentration of more than 106 particles per cubic foot can be diluted to a concentration which is within the measuring range of the particle counter. 
Dynamic Dilution System for Aerosols DDS 560
    • Various adjustable dilution factors
    • Suitable for various operation flows (particle counter flows)
    • Monitoring the particle counter flow rate
    • Maintains gas characteristics of original aerosol
    • Totally self-contained
    The device is easy and safe to operate. The power supply can either be from the mains or from a battery. Thus, it is flexible to use and can be utilised in combination with different particle counters.
    The dilution system is applicable for volume flows from 0.4l/min to 3l/min. The range of adjustment of the dilution ratio depends on the current total volume flow. For example, for a volume flow of 1l/min dilution factors from 10 to 370 can be adjusted.

    Applications:
    • Checking HEPA- and ULPA-filters
    • Validation and test of clean room equipment
    • Filter media verification
    • Aerosol research
    • Verification of aerosol generators and powder disperser

    
New Development!The newly developed High Dilution System HDS 561 is characterized by its very wide, variable range of dilution ratios. The volume flow rate setting is factory-provided and made custom-specific and can be adjusted in a very wide range. These features eliminate the need for cascading multiple dilution systems and reduces the system pressure loss. The possibility of remote checking and control of dilution ratio expands its application fields, as there are e.g. dilution of aerosols for measurement with particle counters, defined supply of a source strength with aerosol generators. The applied HEPA-filter system guaranties long lifetime and state of readiness.High Dilution System for Aerosols HDS 561
    • Reliable and extremely high single-stage dilution
    • Wide range of dilution ratios adjustable (1:100 up to 1:100,000)
    • Factory-provided adaptable to different volume flow rates of the particle counter: from 28 l/min up to 100 l/min
    • High reliability in service by using a capillary with relative big diameter for a given dilution ratio
    • Possibility of checking the present dilution ration via remote control
    • Adjustment of dilution ration via remote control
    Applications:
    • Dilution for general measuring purposes of high concentrated aerosols that are not directly measurable with particle counters
    • Dilution of output aerosol of aerosol generators in order to generate defined, adjusted diluted aerosols, e.g. for calibration or comparison of particle counters
    • Monitoring of source strengths of aerosol generation systems, e.g. for clean room monitoring systems
    
New Development!Hospital operating rooms are specially designed to avoid contaminations and therefore additional infections of patients during operations. To assure a low level of particle contaminations a laminar air flow is applied to the operating table. To verify the retention efficiency of this flow regime a verification with a defined test aerosol is required according to the standards DIN 1946-4 and SWKI 99-3. For that reason a total particle rate of 6.3·109 P/min has to be distributed to six different positions and emitted with a reliable long term stability. From the standards it is also required that this total particle rate is continuously monitored and controlled by a particle counter. The Topas Aerosol Distribution and Dilution system ADD 536 meets all these required demands for providing a defined test aerosol by means of a aerosol generator (e.g. Topas ATM 226) with the following features:Internal generation of a total nominal flow (free of particles) for supplying the six outlet ports Homogeneous mixing of the test aerosol coming from an external aerosol generator with this total transportation flow Internal adjustable aerosol dilution ratio for direct connection of a particle counter (e.g. Topas LAP 340) used for controlling a stable particle rate Uniform aerosol distribution to six outlet ports 
Aerosol Distribution and Dilution System ADD 536
    • Designed to comply with the requirements of the German standard DIN 1946-4 and the Swiss guideline SWKI 99-3
    • Reliable particle generation rate with an excellent long term stability (particles/time)
    • Status information on dilution ratio and total flow rate integrated at the front
    Applications:
    • Protection grade measurement of operating rooms/theatres according to German DIN 1946-4 and Swiss SWKI 99-3 and VDI 2167 Part 1
    • Generation of test aerosols by providing a reliable, reproducible, long term constant, but concentration variable particle stream in connection with a high-concentration particle source e.g. for verification or calibration of particle counters (dilution series with PSL aerosols)

     
    Capillary Flow Porometer
    
The PSM 165 Capillary Flow Porometer provides a means of characterising porous materials (membranes, ceramics, nonwovens, sinter metalls, ...) with regard to their pore size distribution on basis of ASTM E1294-89 and ASTM F316-03. The test is comfortably supported by a PC with user-friendly control software PSMWin. Three main parameters describing the inner structure of the material can be obtained with this compact pore size analyzer: Bubble Point (largest pore)Pressure drop at which the wetted sample is starting to become gas permeable. Pore Size Distribution Permeability weighted pore size distribution calculated from wet flow curve (pressure drop vs. volumetric flow rate of the wet sample) and dry flow curve (similar to wet flow, but obtained on a dry sample). Mean Flow Pore Size Pore size diameter corresponding to the pressure drop where the wet flow value is half (50%) of the dry flow.
Pore Size Meter for Nonwovens and Porous Materials PSM 165
    • Structural characterisation of filter media with non-mercury porometric measurement technique
    • Quick and easy sample change
    • Several sample holder dimensions for optimal fit to different sample sizes
    • Computer controlled test procedure and user friendly data acquisition and presentation in Windows environment
    • Compact instrument
    • User defined fluid possible
    Applications:
    • Filter material development
    • Quality assurance
    • Specification of filter materials
    • Barrier effect and germ retention of textiles - multifilament woven
    • Hygiene - capillary effect and suction power of absorbers of sanitary products
    • Injection printing - capillary effect and typeface of print-out paper
    • Cell cultivation - specific inner surface of carrier materials
    • Filter materials - pressure loss characteristics and fractional efficiency
    
Features:The user-friendly analysis and control software PSMWin was especially developed for Capillary Flow Pore Size Meter of series PSM 165. By means of the software that works on Windows computers three main parameters can be determined that describe the material structur : pore size distribution of porous media, bubble point, mean flow pore size.Data acquisition and processing are fully computerised and specific instructions on tasks such as inserting the filter sample are given to the operator. This ensures that errors arising from incorrect instrument operation are reduced to a minimum. The won information can be displayed graphically (monitor, printer) or tabularly (monitor, printer, data file). Pore Size Analyzer Software PSMWin
    • Guiding the operator through the whole test procedure
    • Automated test procedure (bubble point)
    • Data presentation with protocol printout
    • Dynamic data exchange with Excel and through “copy and paste” into other
      Windows-based applications
    • Pore size calculator

     
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