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VALIDATION AND ACCEPTANCE OF CLEANROOMS

Standard series ISO 14644 requires various proofs that your cleanroom or your cleanroom facility meets the corresponding specifications. Various test routines are described in the standard, with the classification test being mandatory. This confirms cleanroom status. A particle counter determines the number concentration of particles by taking several measurements at different positions. Afterwards, the nominal cleanroom status can be confirmed or withheld in accordance with the specifications of ISO 14644-1. The appropriate technology solution from our company is the LAP 340 cleanroom particle counter and the CRQWin device control and data acquisition & evaluation software developed by Topas. Trust our experts.

 

IT IS GOOD THAT TOPAS SUPPORTS THE ENTIRE SUPPLY CHAIN WITH ITS MEASUREMENT TECHNOLOGY

In consultation with the operator, the following elective tests can be also carried out:

In this test, the absence of leakage in the installed filter is checked by testing it with a reference aerosol (e.g. DEHS, Emery). The filter test is carried out in the cleanroom in the installed state using the same methods (aerosol generation, dilution, and measurement) and basic principles as during filter manufacture. For the filter integrity test, the measurement set for the acceptance of cleanroom systems is suitable, containing the components ATM 228 arosol generator, DIL 554 dilution system, LAP 340 particle counter, SYS 529 sampling probe and the CRQWin cleanroom qualification software. The combination of these components can be used, among other things, to find filter leaks in cleanroom systems. Reliable acceptance is only possible if there is a sufficiently high particle concentration on the upstream side. Since cleanroom particle counters cannot measure these high particle concentrations, the test aerosol is diluted by a defined factor using a dilution system. This makes it possible to determine the upstream and downstream gas concentration with only one measuring device, for example with the LAP 340 particle counter. With the SYS 529 rectangular sampling probe, the filters can be scanned up to the corners on the clean gas side.

In order to remove potential particle contamination quickly, the air exchange rate in cleanrooms must always be sufficiently high. During recovery time measurement, test aerosols are introduced into the room. The decay curve of the particle concentration and thus the recovery time of the room to the original concentration level is then measured. With this Topas proprietary technology, you will be successful in your recovery time measurements: ATM 228 aerosol generator, LAP 340 cleanroom particle counter, CRQWin cleanroom qualification software.

 

Flow visualisation devices such as the CFG 291 fog generator, successor model to the popular CFG 290, make laminar or turbulent flow conditions visible in cleanroom areas and thus also detect areas with insufficient air exchange, in which particles can concentrate. Flow visualisations are therefore absolutely necessary before commissioning a cleanroom. But even if modifications are made to the cleanroom or components are adjusted to new production processes, it must be demonstrated that these do not adversely affect the flows. Topas cleanroom equipment not only complies with the standards and directives, but also offers the user state-of-the-art technology as well as sensible design and optimised handling. For us, this includes, for example, the suitability of the test equipment for mobile use as well as the use of residue-free, non-toxic mist when inspecting cleanrooms by air flow visualisation.

 

 

Our software for the guided evaluation of cleanrooms

Our central software systems CRQWin (ISO 14644) and OPQWin (DIN 1946-4) combine the full range of validation hardware in use and are capable to communicate with a wide variety of available particle counters. Call us for an exact specification of which models we support.

Our technology solution

CFG 291

Condensation Fog Generator CFG 291 for fog generation to visualise air flows according to ISO 14644-3

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Condensation Fog Generator CFG 291 for cleanroom validation, frontside
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ADD 536

Aerosol Distribution and Dilution System ADD 536 for protection grade measurements in operating rooms according to DIN 1946-4

Aerosol Distribution and Dilution System ADD 536, front view
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ATM 226

ATM 226 Atomizer Aerosol Generator for aerosol generation from liquids for mobile use (e.g. cleanroom acceptance measurement), integrated compressor

Atomizer Aerosol Generator ATM 226, front view
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ATM 228

Atomizer Aerosol Generator ATM 228 for aerosol generation from liquids for mobile use, integrated compressor, pneumitic-controlled, remote controllable

Atomizer Aerosol Generator ATM 228 for cleanroom validation, frontside
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CRQWin

CRQWin software for acceptance testing of clean rooms according to ISO 14644-3

Cleanroom Qualification Software CRQWin, measurement result at the monitor display
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DIL 554

DIL 554 Dilution System for static dilution (1:100) of aerosols at static air flow rate (28,3 L/min) for mobile operation

Dilution System for Aerosols DIL 554, front view
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DIL 554/H

DIL 554/H Dilution System for static dilution (1:100) of aerosols at static air flow rate (56,6 L/min) for mobile operation

Dilution System for Aerosols DIL 554/H, front view
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DIL 554/T

DIL 554/T Dilution System for static dilution (1:100) of aerosols at static air flow rate (28,3 L/min) for mobile operation, 1/4'' hose connector

Dilution System for Aerosols DIL 554/T, front view
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DIL 554/Z

DIL 554/Z Dilution System for static dilution (1:10) of aerosols at static air flow rate (28,3 L/min) for mobile operation

Dilution System for Aerosols DIL 554/Z, front view
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LAP 340

Optical Particle Counter LAP 340 for analysis of particle size distributions and particle concentrations in aerosols, best for cleanroom applications

Laser Aerosol Particle Counter LAP 340, front view
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SYS 529

Rectangular Sampling Probe SYS 529 for leakage and integrity testing according ISO 14644-3 for a sample flow rate of 28,3 l/min

Rectangular Sampling Probe SYS 529
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TopFog

Fog fluid TopFog for operation of the Condensation Fog Generator CFG 290

Fog Fluid for Fog Generator TopFog in bottle a 250ml
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TopFog Light

Fog fluid TopFog Light for operation of the Condensation Fog Generator CFG 291

Fog fluid TopFog Light for use with Condensation Fog Generator CFG 291, front
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TopFog Regular

Fog fluid TopFog for operation of the Condensation Fog Generator CFG 291

Fog fluid TopFog Regular for use with Condensation Fog Generator CFG 291, front
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